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STD P004A: BQ25896 Lithium Battery Charger with OLED Display

License: GPL 3.0

Mode: Editors' pick

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Update time: 2023-10-07 14:46:16
Creation time: 2022-11-25 21:27:57
Description

I wanted to make a battery charger that was not based on the popular Chinese TP4056 IC that you see all over the internet. So after some research I came across the Texas Instruments BQ25896, this is a single cell 3A charger that can be controlled using I2C, it also has a boost mode and can turn the connected battery into a powerbank delivering up to 2A of current.


This charger IC is typically used in mobiles and I did not hand solder it, all the other standard SMD components were hand soldered.


The charger IC is controlled using an ATMEGA32U4 microcontroller, the main code was written using the Arduino IDE 2.x and the driver library was coded using Visual Studio.

 

The OLED module for this can be found here:

OLED Module

Github Code

Youtube Video

Hackaday Post

Design Drawing
schematic diagram
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PCB
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ID Name Designator Footprint Quantity
1 ATMEGA32U4-AU ATMEGA32U4 QFP-44_L10.0-W10.0-P0.80-LS13.2-BL 1
2 21700 SMD BATTERY HOLDER BATT1 21700 SMD BATTERY HOLDER 1
3 WS2812B-4020 BL1,BL2 LED-SMD_WS2812B-4020 2
4 BQ25896RTWR BQ25896 QFN-24_L4.0-W4.0-P0.50-TL-EP2.7 1
5 GSC4317YA-16R4000 BZ1 BUZ-SMD_2P-L4.0-W4.0-L_GSC4317YA 1
6 100nF C1,C2,C3,C4,C5,C10,C12,C13,C20,C21 C0603 V2 10
7 20pF C6,C7 C0603 V2 2
8 22uF C8,C19 C0603 V2 2
9 1uF C9,C11,C14,C24 C0603 V2 4
10 4.7uF C15,C23 C0603 V2 2
11 47uF C16 C0805 1
12 47nF C17 C0603 V2 1
13 10uF C18,C22 C0603 V2 2
14 1N4148W-7-F D1,D2 SOD-123_L2.8-W1.8-LS3.7-RD 2
15 LTST-C191TBKT D13 LED0603-R-RD 1
16 EC11L1524E03 EC1 SW-TH_EC11L1524E03 1
17 MF-NSMF050-2 F1 F1206 1
18 20021121-00006C4LF ICSP HDR-SMD_6P-P1.27-V-M-R2-C3-S1.27-LS5.5 1
19 30Ω L1 R0603 V2 1
20 1.5uH L2 IND-SMD_L6.5-W6.5-IHLP2525CZER6R8M01 1
21 X1321FV-2X04-C43D24 OLED1 HDR-TH_8P-P1.27-V-F-R2-C4-S1.27 1
22 X1321FV-2X04-C43D24 V2 OLED2 HDR-TH_8P-P1.27-V-F-R2-C4-S1.27 V2 1
23 TYPE-C-31-M-17 PWR_IN USB-C-SMD_10P-P1.00-L6.8-W8.9 V2 1
24 U224-051N-3GRA035 PWR_OUT U224-051N-3GRA035 1
25 DMP2100U-7 Q1 SOT-23-3_L2.9-W1.6-P1.90-LS2.8-BR-CW 1
26 SI7137DP-T1-GE3 Q2 DFN-8_L5.1-W5.7-P1.27-LS6.1-BL 1
27 MMBT2222LT1G Q3 SOT-23-3_L2.9-W1.6-P1.90-LS2.8-BR 1
28 10kΩ R1,R2,R6,R7,R8,R9,R10,R11,R12,R23 R0603 V2 10
29 22Ω R3,R4 R0603 V2 2
30 160Ω R5 R0603 V2 1
31 2.8kΩ R13,R14,R22 R0603 V2 3
32 330Ω R15 R0603 V2 1
33 5.23kΩ R16 R0603 V2 1
34 30.1kΩ R17 R0603 V2 1
35 5.1kΩ R18,R19,RSCL,RSDA R0603 V2 4
36 100kΩ R20,R21 R0603 V2 2
37 TS-3025-B-C-B RESET SW-SMD_L3.0-W2.5-P3.40-LS4.0-L 1
38 124Ω RILIM R0603 V2 1
39 LTST-C191KRKT RX LED0603-R-RD 1
40 NTC TH_BAT,TH_IC C0603 V2 2
41 LTST-C191KSKT TX LED0603-R-RD 1
42 S-1206B33-M3T1G U1 SOT-23-3_L2.9-W1.6-P1.90-LS1.8-L 1
43 U254-051T-4BH83-F1S USB_MCU MICRO-USB-SMD_U254-051T-4BH83-F1S 1
44 CG0603MLC-05E V1,V2 R0603 V2 2
45 1kΩ VR1 RES-ADJ-SMD_3P-L3.4-W3.4-P2.10-BR 1
46 8MHz X1 CRYSTAL-SMD_4P-L3.2-W2.5-BL 1

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