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STD 19V+5V to 12V PWM Fan Adapter

License: Public Domain

Mode: Editors' pick

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Update time: 2024-01-28 13:58:44
Creation time: 2023-06-26 14:44:32
Description

This is an adapter board for using a standard 4-pin 12V PWM fan instead of a 5V one, when there is a nominal 19V (15V - 25V) power available. It must share the ground with the host fan connector ground, or Bad Things Will Happen.

 

When R1 (11.3 kOhm, marked as 11k3* on the board) is not used, the host PWM is pulled to 3.3V. When it is used, the host PWM is pulled to 5V.

To omit host PWM pull-up altogether, do not use any of the three resistors (3k83, 10k, and 11k3*) closest to the host 4-pin connector.

 

Board is 38.1mm × 25.4mm (1.5"×1") with all components on topside. There are four 2.5mm (0.098") mounting holes with a 5.5mm (0.216") diameter strengthening ring, their centers 3.048mm from the nearest edges. The hole centers form a 32.0mm×19.3mm or 1.26"×0.76" rectangle.

 

The components are sourced from Mouser, and Mouser part numbers are included. While the resistors in the BOM are all 0603 packages, you can instead use 0805 resistors: the pads are suitable for both package sizes.  Similarly, the inductor footprint suits both 5×5mm (VLS5045EX-101M) and 6×6mm (VLS6045EX-101M) inductors.

 

Here are the top and bottom sides of the board:

And here are a couple of 3D renders of the board:

Design Drawing
schematic diagram
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PCB
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ID Name Designator Footprint Quantity BOM_Supplier Part BOM_Supplier BOM_Manufacturer Part BOM_Manufacturer
1 10u C1,C2 C1206 2 187-CL31B106KBHNNNE Mouser CL31B106KBHNNNE Samsung Electro-Mechanics
2 1n C3 C0805 1 187-CL21C102JCFNNNE Mouser CL21C102JCFNNNE Samsung Electro-Mechanics
3 19VIN CN1 CONN-TH_22272021 1 538-22-27-2021 Mouser 22-27-2021 Molex
4 47053-1000 CN2,CN3 CONN-TH_47053-1000 2 538-47053-1000 Mouser 47053-1000 MOLEX
5 PMEG3010ER,115 D1 SOD-123_L2.6-W1.7-LS3.5-RD 1 771-PMEG3010ER115 Mouser PMEG3010ER,115 Nexperia
6 100uH L1 IND-5045+6045 1 810-VLS6045EX-101M Mouser VLS6045EX-101M TDK
7 NX138AKR Q1,Q2,Q3,Q4 TO-236AB_L2.9-W1.3-P0.95-LS2.3-BR 4 771-NX138AKR Mouser NX138AKR Nexperia
8 11.3k R1 0603+0805 1 603-AC0603FR-0711K3L Mouser AC0603FR-0711K3L YAGEO
9 3.83k R2 0603+0805 1 603-RC0603FR-073K83L Mouser RC0603FR-073K83L YAGEO
10 10k R3,R4,R5,R6 0603+0805 4 603-RC0603FR-0710KL Mouser RC0603FR-0710KL YAGEO
11 100Ω R7,R8 0603+0805 2 603-AC0603FR-13100RL Mouser AC0603FR-13100RL YAGEO
12 R-78K12-0.5 U1 SIP-3P_L12.0-W8.0-P2.54-BL 1 919-R-78K12-0.5 Mouser R-78K12-0.5 RECOM Power
13 ITS4100S-SJ-N U2 PG-DSO-8_L5.0-W4.0-P1.27-LS6.0-BL 1 726-ITS4100SSJNXUMA1 Mouser ITS4100S-SJ-N Infineon

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