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STD Battery Desulfator 1

Battery Desulfator 1

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License: Public Domain

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Update time: 2024-01-24 14:07:56
Creation time: 2022-10-10 09:29:57
Description

Description

Battery Desulfator

 

This circuit generates high voltage pulses to lead acid batteries that removes sulfation from the battery plates. Make sure that you have enough battery water topped off before starting this pulsing cycle to regenerate your battery healt. This can pulsator/charger can be applied to the battery for around 1-3 days.

 

Based on CD4049UBE logic gate inverter that controls a MOSFET and coil to generate higher voltage pulses. This circuit is overcurrent and wrong polarity protected. Fuse breaking current is set to 3A, but can be modified to suit your project accordingly.

 

I also designed model that works with MC14069UB logic gate inverter that can be seen in project picture.

 

Built and tested:

 

Spring 2023 and working!

 

REVISION: 1.0

Design Drawing

Design Drawing

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PCB
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ID Name Designator Footprint Quantity BOM_Supplier BOM_Supplier Part BOM_Manufacturer BOM_Manufacturer Part
1 C4201WR-F-2X1P BATTERY CONN-TH-2P_C4201WR-F-2X1P 1 LCSC C239503 Changjiang Connectors C4201WR-F-2x1P
2 100uF C1,C2 CAP-TH_BD6.3-P2.50-D1.0-FD 2 LCSC C88722 Rubycon 25YXF100MEFCT16.3X11
3 100nF C3,C5 CAP-TH_L4.5-W3.0-P5.00-D1.2 2 LCSC C263181 Dersonic CD1H104KC94ER1D000
4 2.2nF C4 CAP-TH_L4.5-W3.0-P5.00-D1.2 1 LCSC C237411 Murata Electronics RDE7U3A222J3K1H03B
5 HER508 D1,D2 DO-201AD_BD5.3-L8.4-P12.50-D1.4-RD 2 LCSC C180351 Changzhou Starsea Elec HER508
6 DC-005-5A-2.5 DC_INPUT DC-IN-TH_DC-005-5A-2.5 1 LCSC C381115 XKB Enterprise DC-005-5A-2.5
7 3A 250VAC F1 FUSE-TH_BD3.0-L8.4-P12.40-D0.7 1 LCSC C12107 XCFuse 3A 250VAC
8 15*10.5*21 HEATSINK SINK-TH_L15.0-W10.5-H21.0 1 LCSC C4649 Made in China -
9 220uH / 5A L1 IND-TH_L23.0-W12.0-P8.00-D0.8 1 LCSC C3011545 PROD(谱罗德) PDMTAT068125-221MLU
10 270 R1 RES-TH_BD2.2-L6.5-P10.50-D0.6 1 LCSC C70805 UniOhm CFR0W4J0271A50
11 560k R2 RES-TH_BD2.2-L6.5-P10.50-D0.6 1 LCSC C70763 UniOhm CFR0W4J0564A50
12 39k R3 RES-TH_BD2.2-L6.5-P10.50-D0.6 1 LCSC C2894635 VO(翔胜) CR1/4W-39K±5%-ST26
13 10R R4 RES-TH_BD2.2-L6.5-P10.50-D0.6 1 LCSC C61285 UniOhm CFR0W4J0100A50
14 IRF3205ZLPBF T1 TO-262-3_L10.6-W4.7-P2.54-L 1 LCSC C459958 Infineon Technologies IRF3205ZLPBF
15 NE555P U1 DIP-8_L9.8-W6.6-P2.54-LS7.6-BL 1 LCSC C46749 TI NE555P
16 CD4049UBE U2 PDIP-16_L19.7-W6.6-P2.54-LS7.6-BL 1 LCSC C32819 TI CD4049UBE

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