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STD RGBCCT Addressable LED Driver with LED Heatsink Community Edition

RGBCCT Addressable LED Driver with LED Heatsink Community Edition

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CC BY-NC-SA 3.0

License: CC BY-NC-SA 3.0

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Update time: 2024-08-04 20:02:48
Creation time: 2024-07-12 03:30:11
Description

Description

This is a high power 5 channel WS2805 Addressable (RGBCW) LED Driver based on the PT4115. Unlike those cheap aliexpress LED WS2811 Addressable LED drivers that are prone to failure and overvoltage, I have designed a custom LED driver with all the nessasery protections. VCC and GND pours have ample distance and there are plenty of thermal vias for the LED driver ICs. 

 

The LED driver can be mounted onto the LED heatsink with standard 10 pin 2.54mm headers and held with 9mm M3 standoffs. These LED drivers are for retrofitting incandescent landscape lighting but can be used for other purposes by resizing the heatsink PCB.

 

There are also optional bulk capaictor holes for a more stable operation. I recomend that you use high quality capaictors instead of ChongX caps from AliExpress. 

 

To use the LED Heatsink, the small daughter borad on the LED driver PCB can be broken off and reflowed onto the LED Heatsink. Make sure this step is done before reflowing the LEDS because it can damage them.

 

Here is where the LED chips can be obtained. LCSC doesn't have it.

1. RGBW 12W 5050 | https://www.aliexpress.com/item/32893287653.html (Option RGBW)

2. Warm White 3W 3535 | https://www.aliexpress.com/item/1005005117047352.html (Option WarmWhite)

 

The next version will be better and designed on EasyEDA PRO with better documentation. This is still in development in terms (design and looks) of component layout, resistor selection (replace 10k mosfet pullup with 100k and 1k PT4115 pulldown with 4.7K for 0-255 full control), size and connector placement. This version of the LED Driver is stable and can be used as is.

Design Drawing

Design Drawing

schematic diagram
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PCB
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ID Name Designator Footprint Quantity Manufacturer Part Manufacturer Supplier
1 0.1uF C1,C2,C5 C0805 3 CL21B104KCFNNNE SAMSUNG(三星) LCSC C28233
2 100nF C3,C4 C0805 2 CL21B104KCFNNNE SAMSUNG(三星) LCSC C28233
3 10uF C6,C8,C9,C10,C11,C12 C1206 6 CL31A106KBHNNNE SAMSUNG(三星) LCSC C13585
4 100uF C7 C1206 1 CL31A106KBHNNNE SAMSUNG(三星) LCSC C13585
5 1N4007W D1,D3 SOD-123_L2.8-W1.8-LS3.7-RD 2 1N4007W B ROCKET LCSC C328592
6 1N4148W D2 SOD-123FL_L2.6-W1.6-LS3.4-RD 1 1N4148W Tak Cheong LCSC C129216
7 SBR3A40SA-13 D4,D5,D6,D7,D8 SMA_L4.4-W2.8-LS5.4-RD 5 SBR3A40SA-13 DIODES(美台) LCSC C110516
8 SMAJ30CA D9 SMA_L4.4-W2.8-LS5.1-BI 1 SMAJ30CA GOODWORK(固得沃克) LCSC C908828
9 47uh L1,L2,L3,L4,L5 IND-SMD_L7.2-W6.6_GPSR07X0 5 FXL0650-R68-M cjiang(长江微电) LCSC C475519
10 0805_B LED1 LED0805_BLUE 1 19-217/BHC-ZL1M2RY/3T EVERLIGHT(台湾亿光) LCSC C72041
11 HXY4435S Q1 SOP-8_L4.9-W3.9-P1.27-LS6.0-BL 1 HXY4435S HXY MOSFET(华轩阳电子) LCSC C3033411
12 2N7002 Q2,Q3,Q4,Q5,Q6 SOT-23_L2.9-W1.3-P0.95-LS2.4-BR 5 2N7002,215 Nexperia LCSC C65189
13 47Ω R1,R19,R20,R21 R0805 4 0805W8J0103T5E UNI-ROYAL(Uniroyal Elec) LCSC C25612
14 100KΩ R2 R0805 1 FRC0805J104 TS FOJAN(富捷) LCSC C2907293
15 220KΩ R3 R0603 1 RC0603FR-07220KL YAGEO(国巨) LCSC C123420
16 10KΩ R4,R7,R10,R13,R16 R0805 5 0805W8J0103T5E UNI-ROYAL(Uniroyal Elec) LCSC C25612
17 1KΩ R5,R8,R11,R14,R17 R0805 5 FRC0805J101 TS FOJAN LCSC C2907294
18 250MΩ R6,R9,R12,R15,R18 R1206 5 1206W4J025KT5E UNI-ROYAL(厚声) LCSC C247449
19 WS2805 U1 SOP-10_L4.9-W3.9-P1.00-LS6.0-BL 1 WS2805 worldsemi LCSC C5446697
20 7805(SOT-89) U2 SOT-89-3_L4.5-W2.5-P1.50-LS4.2-BR 1 78L05 UMW(友台半导体) LCSC C347258
21 PT4115B89E U3,U4,U5,U6,U7 SOT-89-5_L4.5-W2.5-P1.50-LS4.5-BR 5 PT4115B89E PowTech(华润矽威) LCSC C84512
22 16v ZD1 SOD-123_L2.8-W1.8-LS3.7-RD 1 BZT52C16 GOODWORK LCSC C2903915
23 5v1 ZD2,ZD3,ZD4,ZD5,ZD6 SOD-123_L2.8-W1.8-LS3.7-RD 5 MM1W5V1 晶导微电子 LCSC C382836

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