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IP5389BZ+IP6829 100W wired 15W wireless charging bank with light and screen

PROIP5389BZ+IP6829 100W wired 15W wireless charging bank with light and screen

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CC BY-NC-SA 3.0

Creation time:2024-10-22 06:29:19Update time:2024-10-23 06:02:30

Description

Project Description

IP5389BZ+IP6829 100W wired 15W wireless power bank with light and screen.

1.Type-C can provide a maximum output of 100W (20V5A), and Type-A can provide a maximum output of 24W.

2. Short press the "Lighting" button to turn on the LED and power detection screen, short press the "Lighting" button again to enable PWM dimming, a total of 10 levels; long press the "Lighting" button to turn off the LED and screen.

3. Short press the "Wireless" button to turn on 15W wireless charging, and long press the "Wireless" button to turn off the LED and screen.

4. Short press the "Button" button and the digital tube will display the battery level of the power bank. Double-click the "Button" button to turn off the digital tube.

5. The battery cells are 4 series and 3 parallel 5000mAh, totaling 60Ah@3.7V (15Ah@14.8V).

Note: The measured power supply voltage of IP6829 must be below 10.4V, otherwise an error will be reported on the power supply!

 

Open Source Agreement

CC-BY-NC-SA 3.0, Creative Commons License-Attribution-NonCommercial-ShareAlike

CC : Abbreviation for Creative Commons license (English: Creative Commons license )

BY : Attribution. You must give appropriate attribution, provide a link to this license, and indicate whether changes were made.

SA: Share Alike, if you remix, transform, or create based on this work, you must share and publish your contribution under the same license as the original license.

NC : Non-Commercial, you may not use this work for commercial purposes.

For more information see:

Creative Commons — Attribution-NonCommercial-ShareAlike 3.0 Unported — CC BY-NC-SA 3.0

 

Project Related Functions

Use as a power bank to power portable devices.

 

Project Properties

This project is made public for the first time and is my original project. The project has not won any awards in other competitions.

 

Project Progress

1. Draw schematic diagram

2. Draw PCB

3. Make a board

4. Purchase components and weld them

5. Welding debugging

6. Shell

 

Design Principles

The project is divided into four parts

1、IP5389

2、IP6829

3、MCU

4、LED

 

Software Description

Use CubeMX to initialize the configuration. See the attachment for details.

 

Physical Display

4 series and 3 parallel battery pack + protection board. It only took hundreds of millions of manual work. Be sure to insulate. (It is forbidden to directly weld the wires of the battery, at least on the spot welded nickel tape!)

 

Installation Process

First install the battery and the surrounding thermal pad, and the coil should be extended.

Then install the PCB, remember to stick the NTC resistor near the center of the battery with thermally conductive silicone glue.

Remember to fix the protruding battery (SMT packaging material happens to be very useful)

First install the front and rear covers, battery, organize the cables, and finally close the upper cover.

Finally install the front and rear panel bolts (M3*)

The job is done.

Charging test (with SW3556)

 

Reference Materials

1. Screen 0.96-inch TFT display ips LCD screen 0.96-inch st7735 ips display TFT LCD80x160-Taobao (taobao.com)

2. Inductor 65125 iron silicon aluminum magnetic ring toroidal wound inductor 10/22/33/47/56/68/100/220/330uH-Taobao (taobao.com)

3. Protection board 20A high current 3 strings 4 strings 5 ​​strings lithium battery protection board ternary lithium/polymer battery charge and discharge protection - Taobao (taobao.com)

4. IP6829 Yingji core IP6829 supports PD input fully integrated 5W/7.5W/10W/15W wireless charging transmitter - Taobao (taobao.com)

5.LED 5730 SMD LED light white positive white light high brightness light emitting diode LED light 50-55LM (10 pieces) - Taobao (taobao.com)

6. Coil [Uxin Electronics] A11 wireless transmitter coil wireless charging coil module QI standard 6.3uH-Taobao (taobao.com)

7.IP5389-BZ IP5389 supports 2, 3, 4, and 5 lithium batteries used in series, boost and buck drive mobile power supply SOC - Taobao (taobao.com)

8. Thermal Pad 200mm*200mm*2mm, 100mm*100mm*1.5mm Thermal Pad Silicone Sheet Cooling Silicone Grease Pad CPU Graphics Card Video Memory Notebook North and South Bridge Heat Reduction SMD Pad-tmall.com Tmall

9. Shell 150 106*55 aluminum alloy shell aluminum profile shell aluminum box aluminum shell power box instrument shell - Taobao (taobao.com)

10.Type-A USB A female AF fast charging flash charging high current female USB power socket - Taobao (taobao.com)

11.Type-C TYPE-C 16P horizontal patch female base non-elastic orange rubber core four-pin plug-in board with column USB3.1 data interface - Taobao (taobao.com)

12. Silicone wire , high temperature resistant and extra soft silicone wire 0/1/2/4/6/8AWG No. 200°C lithium battery model aircraft motor - Taobao (taobao.com)

13. Battery (I asked the merchant to weld it for me, and I reprocessed it after I bought it) Original genuine LG 21700-M50LT 5000mAh power battery, maximum continuous 15A discharge lithium battery - Taobao (taobao.com)

Bilibili

The Bilibili space is here. Do you have any videos to see how you feel? (´._.`)

Time Traveler's personal space_bilibili_bilibili

 

Other

The author (me) graduated this year and started working, so I did it relatively quickly this time. . . . . .

This project is slightly different from the actual display. Because small modifications are not worth using JLC SMT again.

Designed by Travellium (from OSHWHub)

Link:https://oshwhub.com/travellium/IP5389BZ

Design Drawing

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5389BAT.zip
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5389.mp4
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