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STD Scouts soldering badge lvl. 2

Scouts soldering badge lvl. 2

Project tags

License

CERN Open Hardware License

License: CERN Open Hardware License

Mode:

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Editors' pick

Editors' pick

Cloned from Badge lvl. 2

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Update time: 2022-11-30 10:02:07
Creation time: 2022-08-01 08:46:54
Description

Description

Care must be taken when applying heat to solder the battery holder. Too much heat can damage artwork on the other side. Not enough heat will not fix the part properly and will come off when (or after) instering the battery cell.

 

Cautions:

- Cell batteries are EXTREMELY dangerous if swallowed.

- Soldering tools can cause burns if not correctly used

- Protection goggles must be worn during soldering

- Soldering fume extractor with filter is adviseable to be used.

 

BOM:

- PCB: download gerber file from Project Attachment section below and use it to order the PCB at JLCPCB or any supplier of choice. 

- 3mm red led with flasher IC

- 220Kohm or 300Kohm resistor - resistor value is "tuning" sensing sensitivity.

- 2N3904 transistor with bent legs footprint (wider footprint for easier soldering) (see variants in datasheet: 2N3904(TO-92).pdf (octopart.com))

- LTR-4206E phototransistor (datasheet: Datasheet for LTR-4206E Lite-On Phototransistor | Octopart

- CR2032 surface fitted battery holder (datasheet: BAT-HLD-001-xx-OTL_C_180723 (octopart.com))

- CR3032 battery cell - some of the cheap CR2032 are not working probably because their internal resistance is huge. For example, IKEA CR2032 do not work but some no-name cells I bought from Amazon do. Try before you buy large quantities.

Design Drawing

Design Drawing

schematic diagram
1 /
PCB
1 /
The preview image was not generated, please save it again in the editor.
ID Name Designator Footprint Quantity BOM_Manufacturer
1 CR2032 BT1 BAT-SMD_CR2032 1 null
2 Red blinking LED1 LED-TH_BD3.0-P2.54-RD-RED 1 Lite-On
3 LTR-4206E Q1 LED_3MM_RADIAL 1 Lite-On Inc.
4 2N3904 Q2 2N3904 1 SEMTECH
5 220-300 KOhm R2 RES-TH_BD2.7-L6.2-P10.20-D0.4 1 VO(翔胜)
6 BD01 SW1 SW-TH_BD01 1 C&K

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Project Attachments

Project Attachments

Order File name Download times
1

Gerber_PCB_Badge lvl_2.zip

11
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