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STD uSDX Custom 1.02

uSDX Custom 1.02

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Update time: 2024-04-07 03:52:54
Creation time: 2021-10-29 17:21:44
Description

Description

uSDX SDR 1.02 Custom Design

The following design will fit with Bard WB2CBA Octoband or quadband Filter. This main board is not including Class E amplifier since the output power is already embedded on the LPF filter.

This current design is all through hole and only the SI5351 is a SMD .

The LCD1602 display is connected to the main board but remotely install on the casing. In addition the design is offering a sandwitch configuration with a front and back panel. You have the choice !

The design is providing :

  • CAT Control output plug for the FTDI Adapter
  • Digital input/output plug for digital modes with galvanic insulation
  • PA Control plug
  • I/Q output plug for external software
  • LM386 Audio amplifier with a tiny speaker
  • A connector plug for the connectivity with the quadband or octoband filter (Not tested with the octoband but it should not be an issue).

The current design is using a LM4562 Op amplifier with a 82k resistor and 1nf capacitor but you can use also a NE5532 but you will need to use a 10k resitor with a 220pf capacitor (for this current design i am refering to R9, R16, C13 and C20).

According the 5532 and 4562 chips . for my 2 other Usdx i am using both chips.  the USDX using the 4562 is less noisy and have a better noise floor , the one using the 5532 the noise floor is little bit higher but the bandwith is better . In addition for digital modes in particular FT8 the AF restitution and decoding is a bit better in lower and midrange (The 4532 AF range seems to be better from mid  and up range) . The 4562 slew rate is far better compare to the 5532 and during SSB swing it provide less distortion. Roughly the differences are not so huge and i am satisfy with both . For SSB modes i guess is according our personnal perception and some operator are more comfortable from low to midrange and other maybe different.  Both the 4532 and 5532 are not the best performer but they are doing quit a good job considering the simplicity of the design. If you are planning to use your uSDX for digital only i will say the 5532 is better, for CW and VOICE the 4532 is my choice.

I am using both configuration and working well.

Design Drawing

Design Drawing

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ID Name Designator Footprint Quantity
1 10uF C1,C3 CAP-TH_BD8.0-P2.50-D1.0-FD 2
2 100nF C2,C4,C5,C8,C10,C11,C13,C15,C16,C18,C23,C24,C25,C28,C29,C32,C35 C_DISC_D3.0MM_W2.0MM_P2.50MM 17
3 47nF C6 C_DISC_D3.0MM_W2.0MM_P2.50MM 1
4 10uF/16V C7 CP_RADIAL_D4.0MM_P2.00MM 1
5 100u/16V C9 CP_RADIAL_D4.0MM_P2.00MM 1
6 10uF C12,C14 CP_RADIAL_D4.0MM_P2.00MM 2
7 10nF C17,C34,C36,C37,C40 C_DISC_D3.0MM_W2.0MM_P2.50MM 5
8 1nF C19,C26 C_DISC_D3.0MM_W2.0MM_P2.50MM 2
9 470nF C20,C30,C21,C22,C31,C33 C_DISC_D3.0MM_W2.0MM_P2.50MM 6
10 2.2uf C38,C39 C_DISC_D3.0MM_W2.0MM_P2.50MM 2
11 1N4007 D1 DO-41_BD2.4-L4.7-P8.70-D0.9-FD 1
12 1N4148W D2,D3 DO-41_BD2.4-L4.7-P8.70-D0.9-FD 2
13 dc-005 5.5-2.0 DC1 DC-IN-TH_DC005 1
14 10k_POTENTIOMETER J1 CONNECTOR_2.54MM_3PIN 1
15 Input_Digital J2 PJ-324M 1
16 Headphone J3 PJ-324M 1
17 Mic_PTT J4 PJ-324M 1
18 Output_Digital J5 PJ-324M 1
19 PA_Control J6 PJ-324M 1
20 I_Q_Output J7 PJ-324M 1
21 CAT_FTDI J8 CONNECTOR_2.54MM_3PIN 1
22 Speaker JP1 2.54MM_2_PIN_HEADER 1
23 Audio_amp JP2 2.54MM_2_PIN_HEADER 1
24 12VDC JP3 2.54MM_2_PIN_HEADER 1
25 5VDC JP4,JP5 2.54MM_2_PIN_HEADER 2
26 100uH L1,L2,L4,L5,L3 L_AXIAL_L5.3MM_D2.2MM_P2.54MM_VERTICAL_VISHAY_IM-1 5
27 BS170 Q1 TO92-BS170-MOSFET 1
28 10k R1,R2,R4,R5,R6,R8,R12,R14,R17,R19,R22,R23 R_AXIAL_DIN0204_L3.6MM_D1.6MM_P1.90MM_VERTICAL 12
29 470 R3 R_AXIAL_DIN0204_L3.6MM_D1.6MM_P1.90MM_VERTICAL 1
30 1K R7,R28 R_AXIAL_DIN0204_L3.6MM_D1.6MM_P1.90MM_VERTICAL 2
31 1k R9,R10,R13,R25,R26 R_AXIAL_DIN0204_L3.6MM_D1.6MM_P1.90MM_VERTICAL 5
32 82k R11,R18 R_AXIAL_DIN0204_L3.6MM_D1.6MM_P1.90MM_VERTICAL 2
33 10R R15 R_AXIAL_DIN0204_L3.6MM_D1.6MM_P1.90MM_VERTICAL 1
34 3.3k R24 R_AXIAL_DIN0204_L3.6MM_D1.6MM_P1.90MM_VERTICAL 1
35 270 R27 R_AXIAL_DIN0204_L3.6MM_D1.6MM_P1.90MM_VERTICAL 1
36 10k RV1 POTENTIOMETER_TRIMMER_PIHER_PT-6V_HORIZONTAL 1
37 Tune SW1 ROTARYENCODER_EC11 1
38 L_Button SW2 PUSHBUTTON 1
39 R_Button SW3 PUSHBUTTON 1
40 PE-65612NL TR1,TR2 PE-65612 2
41 LM386N U1 DIP-8_L9.7-W6.4-P2.54-LS7.6-BL 1
42 L7805CV U2 TO-220_L7805CV 1 Active
43 RC1602A U3 WC1602A 1
44 ATMEGA328-PU U4 ATMEGA328P-PU GT 1 Active
45 LTV817A U5 DIP4 1
46 Si5351A-B-GT U6 MSOP-10_L3.0-W3.0-P0.50-LS5.0-BL 1
47 FST3253 U8 SN74CBT3253CD 1
48 Quadband LPF Connector U9 TB_8PIN_2.54MM 1
49 20 Mhz Y1 CRYSTAL_HC49-U_VERTICAL 1
50 27 MHz Y2 CRYSTAL_HC49-U_VERTICAL 1
51 LM4562 U7 LM4562NA/NOPB 1
52 74ACT00 U10 DIP14 1

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