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STD 40KHz Codyson Ultrasonic Cleaner
License: Public Domain
Mode: Schematic/Simulation
Years ago, a guy named "Jumper One" reverse-engineered a small Codyson Ultrasonic Cleaner and published the schematic on his website. This is a re-drawing of that schematic with many Upgrades! I've made the power supply safer by adding the EMI/RFI Filter, better Heat Sinks and included a simple 1-30 minute Timer based on the 555 Timer IC (which can be separated from the main circuit board). I also changed some values of components to run cooler.
These Codyson circuits were cheap, mass-produced and used in many different suppliers for China.
I have troubleshot several and found that they were missing the Power Supply Filters in order to reduce costs! Not Smart!
It is a common and standard circuit which is not proprietary.
When the Timer is activated, Voltage is applied to the Inductor L1 by Q1, which is then quickly turned off (approx: 25uSec) by Q2, resulting in a "flux" collapse in the inductor, sending high volatge pulses to the Transducer.
This circuit can power 1 or 2 (in parallel) 60Watt 40KHz Transducers !
This circuit is designed for 120vAC, but can be adapted to 220vAC by changing Resistors R1 and R2 from 1 ohm 5 Watt to 10 ohms 5 Watts.
a previous version was built and confirmed working, however, this updated design is not verified.
ID | Name | Designator | Footprint | Quantity | JLCPCB Part Class | |
---|---|---|---|---|---|---|
1 | L / N / E | AC1 | TERMINAL_BLOCK_3P_5MM | 1 | CON_TERMINAL_BLOCK_03-5MM | |
2 | DF01M | BR1 | DFM_4P-L8.4-W6.4-P5.10-S7.62-BL | 1 | DF01M | |
3 | 1uf 275v | C1,C2 | FILM_CAPACITOR-10UF63V | 2 | Capacitor Big FilmTH | |
4 | .01 275v | C3,C4 | CAP-TH_L13.0-W5.0-P10.00-D0.6 | 2 | X2 0.01UF 275VAC | |
5 | .022 275v | C5,C6 | CAP-TH_L13.0-W5.0-P10.00-D1.0 | 2 | MKP-0.022uF275V ±10% | |
6 | 0.1 100v | C7,C8 | CAP-TH_L10.0-W4.5-P7.50-D1.0 | 2 | CL21-0.01uF100V 5% | |
7 | 1000p 3Kv | C9,C10,C11 | CAP-TH_L8.2-W3.3-P7.00-D0.6 | 3 | 1000PF/3KV | |
8 | 2.2uF 250v | C12 | CAP-TH_L18.0-W8.5-P15.00-D1.2 | 1 | B32522Q1225J000 | |
9 | .01 100v | C13 | CAPACITOR-RADIAL-5MM | 1 | Capacitor 5MM | |
10 | 1000uf 50v | C14 | CAP-TH_BD8.0-P3.50-D0.6-FD | 1 | Electrolytic TH Med | |
11 | 10uF | C15,C22 | CAP-TH_BD4.0-P1.50-D0.8-FD | 2 | Electrolytic Cap Small TH | |
12 | .01 | C16 | CAPACITOR-RADIAL-5MM | 1 | Capacitor 5MM | |
13 | 0.1 | C17,C19,C20 | CAP POLY L10.5MM DIA0.5 | 3 | Capacitor Poly Vert TH | |
14 | 1000uf | C18 | CAP-TH_BD4.0-P1.50-D0.8-FD | 1 | Capacitor Small TH | |
15 | 0.1 | C21 | CAPACITOR-RADIAL-5MM | 1 | Capacitor 5MM | |
16 | SHAFFNER #RN214-4-02-1M5 | CMC1 | RN214-4-02-1M5 | 1 | CommonMode Choke SHAFFNER | https://www.mouser.sk/ProductDetail/Schaffner/RN214-4-02-1M5?qs=sGAEpiMZZMtyFaoUegSfpgDo1ggbX6Xv9Iolisc5vHADqHVMDq5QwA%3D%3D |
17 | SW/GND | CNTRL1,CNTRL2 | SCREW_TERMINAL_2PIN_3.5MM_OSTTA024163 | 2 | 3.5mm Connector OSTTA024163 | |
18 | Diode 3A_1N5408 | D1,D2,D3 | DO-201AD_BD5.3-L8.4-P12.50-D1.4-RD | 3 | Diode 3A_1N5408 | |
19 | 1N4007_Diode | D4,D6 | 1N4007 | 2 | 1N4007_Diode | |
20 | Diode Small TH | D5 | DO07 | 1 | Diode Small TH | |
21 | EARTH | E1 | EARTH POINT | 1 | EARTH POINT | |
22 | SK129_50_HEATSINK LARGE | HS1,HS2 | HEATSINK_FISCHER_SK129-STS_42X25MM | 2 | SK129_50_HEATSINK LARGE | https://www.tme.eu/pl/details/sk129-50sts/radiatory/fischer-elektronik/ |
23 | warning | HV | WARNING | 1 | warning | |
24 | LM555N TH | IC1 | DIP-8_L9.7-W6.4-P2.54-LS7.6-BL | 1 | LM555N TH | |
25 | 10ohm 6amps | IRCL1 | CAPACITOR-RADIAL-5MM | 1 | Inrush Current Limiter | |
26 | +TRANSDUCER- | J2 | TERMINAL_BLOCK_2P_5MM | 1 | CON_TERMINAL_BLOCK_02-5MM | |
27 | E 25x13x7 | L1 | B66208B1110T1 | 1 | E 25x13x7 Transformer | |
28 | Green | LED1 | LED5MM | 1 | LED5MM TH | |
29 | Red | LED2 | LED5MM | 1 | LED5MM TH | |
30 | VCC/GND | PWR1,PWR2 | SCREW_TERMINAL_2PIN_3.5MM_OSTTA024163 | 2 | 3.5mm Connector OSTTA024163 | |
31 | BU406A | Q1,Q2 | TO-220-3_L10.0-W4.5-P2.54-L | 2 | BU406A | |
32 | 2N3904 TH | Q3 | TO-92-3_L5.1-W4.1-P1.27-L | 1 | 2N3904 TH | |
33 | 1ohm 5W | R1,R2 | RES-TH_BD7.0L18.0-P22.00-D0.5 | 2 | Resistor 5W Ceramic | |
34 | 100 3W | R3,R4,R10 | 3WATT RESISTOR | 3 | 3Watt Resistor | |
35 | 68K 3W | R5,R6 | 3WATT RESISTOR | 2 | 3Watt Resistor | |
36 | 100 | R7,R8 | R_1/4W-R_1/4W | 2 | Resistor 1/4W TH | |
37 | 51K 3W | R9 | 3WATT RESISTOR | 1 | 3Watt Resistor | |
38 | 1M | R11 | R_1/4W-R_1/4W | 1 | Resistor 1/4W TH | |
39 | 4K7 | R12 | RES-TH_BD2.4-L6.3-P10.30-D0.6 | 1 | Resistor 1/4W TH | |
40 | 10K | R13,R15,R16 | RES-TH_BD2.4-L6.3-P10.30-D0.6 | 3 | Resistor 1/4W TH | |
41 | 1K | R14 | RES-TH_BD2.4-L6.3-P10.30-D0.6 | 1 | Resistor 1/4W TH | |
42 | MC7812ACTG | REG1 | TO-220-3_L10.0-W4.5-P2.54-L | 1 | MC7812ACTG | |
43 | Relay | RLY1 | RELAY-TH_HT3F-DCXX-X-X | 1 | Relay PWR TH | |
44 | 1Meg | RV1 | POT_ALPHA_9MM_RD901F | 1 | 9mm Alpha Pot | |
45 | START | SW1 | TACTILE-PTH-12MM | 1 | Tactile SW Large TH | |
46 | STOP | SW2 | TACTILE-PTH-12MM | 1 | Tactile SW Large TH | |
47 | P0584ANL | T1 | XFMR-TH_PULS_P0584ANL | 1 | P0584ANL | |
48 | UltraFast | UF1,UF2 | DO-201AD_BD5.3-L8.4-P12.50-D1.4-RD | 2 | UltraFast Diode 3A_UF5408 | |
49 | 1N4744A | ZD1 | DO-41_BD2.8-L4.2-P8.00-D0.7-FD | 1 | 1N4744A |
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